Purpose
As a key member of the Manufacturing Management team, ensure the Workshops achieve their production schedule, safely, efficiently, and compliantly. Monitor and maintain the performance of site assets to ensure they are performing at maximum efficiency and output including delivering a total preventative maintenance program. Support the site engineering team with process and equipment improvements.
Main Tasks and Responsibilities
Production Management
Key accountability for equipment performance and reliability in the Workshops (OEE champion for Availability)
Lead the site maintenance team to provide both a responsive, multi-skilled maintenance service on all operational equipment and facilities infrastructure
Key accountability for the performance and management of a multi-skilled maintenance team (Mechanical, Electrical and Instruments)
Assist the Plant Engineers with delivery of process changeover within the Workshops
Coordinate Maintenance Technician resource to ensure all emergent and planned maintenance activities are delivered on time
Coordinate Maintenance Technician resource to ensure changeover activity hits target start up date
Increase the site operational effectiveness by effective project delivery, lengthening mean time between failures and reducing downtime
Implement and manage continuous improvement and modern manufacturing principals by highlighting deficiencies and recommending changes in training, working practices and processes.
SHEQ
Ensure that all Environment, Health & Safety requirements are met including (but not limited to) statutory site equipment adherence, workplace organisation, work instructions, risk assessments, permit issuing and control, COSHH assessments, housekeeping standards, and operating within the environmental permit.
Assist the Plant Engineering Team to ensure the safe operation of all Workshop equipment
Assist the Plant Engineering Team to ensure all running processes and improvement activities are carried out safely and environmentally compliantly
Assist the Safety Department to ensure all safety critical equipment is functioning and meets its regulatory requirements
Drive a culture of safety performance (BBS, Near Miss reporting, TBT’s, Chemical Awareness) within the Maintenance team
Participate in AINM’s (Accident, Incident, Near Miss) reviews and assist in the evaluation
Equipment Management
Key accountability for ensuring availability losses are minimized on Process Constraint equipment
Assist the Plant Engineer in ensuring all vessels within the Workshop remain complaint w.r.t statutory inspections
Assist the Plant Engineer in ensuring all alarm and trip functions are tested in line with their design specification
Work with the Head of Manufacturing and Head of Engineering to create and implement best practice maintenance vision, strategy, policies, processes, and procedures to aid and improve operational performance
Develop a Planned Preventative Maintenance (PPM) schedule, ensure full preventative maintenance is carried out, plan in missed maintenance activities, and lead the team to deliver effectively.
Improve RFT performance by ensuring repeat equipment breakdowns are minimized.
Assist the Plant Engineer with RCA activities for failures on key assets
Assist the Plant Engineer to prepare the annual Maintenance budget and forecasts ensuring spend is in line with forecasts and business requirements
Assist the Head of Engineering to prepare annual Capital Expenditure proposals as well as ensuring compliance with legal standards.
Training and Development
Assist Workshop Manger in the generation, data collection and monitoring of Workshop Level KPI’s
Organize and deliver Maintenance related training modules for Maintenance Team
Lead, coach and develop a high performing Maintenance and Reliability team that meets agreed objectives, delivers best practice results, added value and continuous improvements.
